Single axis robot positioner EP-01

      Hurdle to introduce industrial Ethernet is lowered. Robot positioner dedicated for less expensive and easy-to-use Robonity series “ABAS/AGXS/ABAR”.

EP-01
No program is needed! Positioner type using only point trace.

-Controllable robot : Robonity series ABAS / AGXS / ABAR
-CE marking : ○
-Field networks : EtherNet/IP, PROFINET, EtherCAT, CC-Link
-Operating method : Point trace, remote command, and online instruction
-Number of points : 255 points
-Input power : Single phase AC200 to 230V +/-10%
-Origin search method : Absolute


Feature

        1. Easy operation and affordable system with Industrial Ethernet

      Robot positioner “EP-01” is a newly designed positioner for a better Ethernet platform and the cost performance.  As a result the price of Ethernet is now offered at the same price level as parallel I/O (NPN).  While achieving a lower cost design, “EP-01” positioner has expanded features such as standard Ethernet, feedback pulse output, direct value control function, and real-time output. 

[Supported field networks]


        2. Design concept is long service life and low cost.
                All Yamaha products have gone through stringent internal evaluation process for a long service life.

        3. Space efficient compact design. Industry-leading compactness
                Compact design for machine size reduction.

Basic model (ABAS)

Robot positioner EP-01

Installation space comparison



        4. User friendly setup The hassle of startup is reduced.
                Ethernet port is standard on a controller and dedicated PC programming cable is no longer required. Startup procedure is reduced and simplified.

        5. Easy model selection Simple cycle time and service life calculation.
                The service life and cycle time can be calculated at the same time by simply entering the required information at the website.
The result can be conveniently saved as PDF file.

 

Entry screen

Results

PDF (Easy to save)

 

        6. For stable and constant operation Contribution to early recovery from line stop.

            Battery-less absolute method
                Because the single-axis controller supports the battery-less absolute method, the battery replacement is not needed.

            Calendar function
                The controller has clock function internally and histories like alarm are recorded chronologically. Such information is retained for over one year without a power and no need for resetting at system startup after long holidays.

            Absolute battery is installed on the cable section.
                Position data will be retained even when replacing a absolute controller.

        7. Industrial Ethernet achieves higher-grade equipment. Robot status monitoring with real-time output function
                It is useful to check the conditions of the robot and as a guide for maintenance timing.
                -Current position
                -Current speed
                -Motor current
                -Alarm code when an alarm occurs.
                -Overload integration ratio (Overload occurs at 100%.)
                -Movement distance (When the servo is ON.)
                -Movement time (When the servo is ON.)
                -Motor load factor

        8. To meet a wide range of needs Used for a wider range of applications with expanded functions and new functions.
                Acceleration and deceleration designation type was added to the positioning operation command from the PLC.

Direct value position designation Position data Speed Acceleration Deceleration
Data designation type 1 *      
Data designation type 2 * *    
Data designation type 3 * * * *

                Feedback pulse function has been added to enable use in conjunction with external devices.

Feedback pulse output

Usage example of feedback pulse output

                New vibration suppression function has been added to achieve vibration suppression!


Specifications

Item EP-01 
Basic specifications Driver model EP-01-A10 EP-01-A30
Number of controllable axes Single-axis
Controllable robots Single-axis robot Robonity series  ABAS / AGXS
Power capacity 420 VA 1600 VA
Dimensions W40 × H150 × D130 mm W55 × H150 × D130 mm
Weight Approx. 0.6 kg Approx. 1 kg
Input power supply Control power supply Single phase AC200 to 230V +/-10% 50/60Hz
Motor power supply Single phase AC200 to 230V +/-10% 50/60Hz
Axis control Control method Closed loop vector control method
Operating method I/O point tracing (Positioning operation by specifying point number) / Remote command
Operation types Positioning, merge-positioning, push, and jog operations
Position detection method Optical encoder, battery absolute encoder, or battery-less absolute encoder is selected.
Resolution 8,388,608 pulses/rev.
Origin search method Absolute
Points Number of points 255 points
Point type setting (1) Standard setting: Set speed and acceleration in percent of the respective maximum settings. 
(2) Custom setting: Set speed and acceleration in SI units.
Point teaching method Manual data input (coordinates input) , Teaching, Direct teaching
External input/output I/O interface Selectable from the following: EtherNet/IPTM, PROFINET, EtherCAT, NPN, CC-Link
Input Servo ON (SERVO), reset (RESET), start (START), interlock (/LOCK) origin search (ORG), teaching mode (TMODE), jog motion - (JOG-), jog motion + (JOG+), point number selection (PIN0 to PIN7)
Output Servo status (SRV-S), alarm (/ALM), operation end (END), operation in-progress (BUSY),  control outputs (OUT0 to 3), point number output 0 to 7 (POUT0 to POUT7), feedback pulse output (A/B/Z) (option)
External communications Ethernet (In conformity with IEEE802.3 100BASE-TX, Applicable to Auto Negotiation)
Power supply for brake DC24V +/-10% 300mA (prepared by the customer)
Safety circuit Emergency stop input, main power input ready output, emergency stop contact output (1 system: When the HT2 is used.)
Options Handy terminal HT2, HT2-D (with enable switch)
Support software for PC EP-Manager
General specifications Operating temperature / Operating humidity 0℃ to 40℃, 35% to 85%RH (non-condensing)
Storage temperature / Storage humidity -10℃ to 65℃, 10% to 85%RH (non-condensing)
Atmosphere Indoor location not exposed to direct sunlight. No corrosive , flammable gases, oil mist, or dust particles
Anti-vibration All XYZ directions 10 to 57Hz  unidirectional amplitude 0.075mm 57 to 150Hz 9.8m/s^2
Protective functions Position detection error, power module error, temperature error, overload, overvoltage, low voltage, excessive position deviation, overcurrent, motor current error
Protective structure IP20

Catalog
-EP-01 Catalog Spec (1.3 MB)